Custom core system reduces risk for mining export leader

A single source of truth for operational risk management - from initiation to reporting - improves safety, strengthens compliance, and reduces insurance premiums. 

  • Clock
    4.5 months to deliver MVP
  • People
    4 developers from the PhoenixDX team
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Improves health + safety via more efficient risk assessments

Vastly improves user experience

Enhances risk reporting, accountability + governance

Increases transparency and governance

Strengthens compliance + reduces insurance premiums

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The solution has become a real showpiece for our company. It follows the path exactly how we want it. Once you put all the details in, you push a button and it creates and instant report, which used to take three days. We are very happy with it.
Business Systems Manager
Mining Export Services Company

About the organisation

Industry: Energy + Utilities

Our customer is a leading coal distribution company - an integral part of Australia’s coal supply chain. With facilities including rail, coal storage, ship loading and associated infrastructure, the organisation ensures a reliable coal supply from Australia to the world export market.

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The challenge

When assessing operational risks across its equipment and processes, the company relied entirely on manual methods: spreadsheets, shared folders, and email. The approach was time-consuming, prone to human error, and lacked the reporting, auditing, and security controls needed for a business operating at this scale. The company needed a robust operational risk assessment system that harnessed modern technology to improve efficiency and prevent injuries, property damage, reputational harm, financial losses, fines, and security breaches. 

Off-the-shelf solutions were evaluated but fell short. None could offer the flexibility, agility, or control the company required. 

Having already developed an Incident and Accident Management solution on the OutSystems AI-powered low-code platform, the company committed to building a complementary Risk Assessment Solution, one that would integrate seamlessly with the existing system and establish a truly unified approach to operational risk management.




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The solution

Working with PhoenixDX, the mining export company developed a state-of-the-art Risk Assessment System on the OutSystems platform in just 4.5 months. The custom solution manages an end-to-end operational risk assessment and mitigation workflow tailored precisely to the company's needs - spanning from initiation through to reporting, ensuring every detail is accurately documented.

Approved users can securely track, sort, manage, and archive all aspects of the risk assessment process from a single platform. Facilitators, administrators, approvers, and reviewers are guided through the workflow with timely prompts, ensuring accountability and keeping tasks on track within designated timeframes.

The system generates comprehensive reports covering all aspects of the operational risk assessment process, providing full transparency and easy access to the data required for biannual mandatory audits. The result is a safer, more compliant business, with measurable reductions in insurance costs.

The results

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Provides senior management with the big picture of operational risks across the site.

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Enables quick and accurate completion of fully documented risk assessments.

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Saves money and resources, allowing existing staff to focus on other tasks.

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Instant access to comprehensive, automated reports eliminates manual processes and puts data in the right hands. 

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Versioning and clone functions fast-track follow-up and repeat reviews, reducing duplication of effort.

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Delivers a traceable archive of all risk assessment activities that enhances accountability and governance.

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A single source of truth brings clarity and transparency to the entire process and clarifies assigned responsibilities.

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Reduces insurance premiums to the point that the savings effectively pay for the system itself, delivering a compelling ROI.
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Faster mitigation actions improves workplace safety, reducing the risk of injuries, property damage, and penalties.

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Seamless integration with the company's existing Accident and Incident Management System ensures a unified approach.

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